How to Manage Your Inventory Like a Pro: 7-Step Guide by ARI

how to manage inventory like pro ari guide

Imagine yourself in the middle of a repair project when you realize the part you need is nowhere to be found. Your customers are waiting, your mechanics are twiddling their thumbs, and suddenly, you’re losing money by the minute. Whether you’re fixing up family sedans or souped-up trucks, having the right parts at your fingertips keeps your shop running like a well-tuned engine. But managing that inventory? It’s a whole different beast. Here’s how you can tame it.

1. Nail the Basics: Build a Solid Foundation

Start with You

First things first, you need a solid team handling your inventory. It’s tempting to trust that whatever parts show up match what you ordered, but vendors make mistakes. Get your crew trained to verify every shipment against the order and bin labels. The dealerships that invest in this kind of training save themselves a world of trouble down the road. Without good people on the ground, even the best auto repair software can’t work its magic.

Organize Like a Pro

If your parts are scattered all over the place, it’s time to tighten up. Grouping parts by vehicle make, model, and repair type is a no-brainer. Use a clear coding system so anyone can find what they need in a flash. And don’t just shove high-demand parts wherever give them a dedicated spot so they’re always ready when you are.

Use the ABC Method

Not all parts are created equal. Your “A” items with high-value, often-used parts – should be your main focus. Track them closely and set smart reorder points. Your “B” and “C” items still need attention, but don’t let them crowd out the essentials. This method keeps your stock lean and mean, without leaving you high and dry when a job comes in.

2. Store Parts with Purpose

Think Before You Stash

When a new shipment rolls in, don’t just shove it anywhere. Storing parts thoughtfully can prevent a whole lot of headaches. Always face part numbers outward, and keep things logical. This makes it easier to find what you need fast, reducing the chances of misplacing or losing items.

3. Keep Your Inventory Tight

Avoid Overstocking and Understocking

Overstocking ties up your cash and eats up space. Understocking, though, can kill a sale and tick off your customers. Use historical sales data and your auto repair software to set minimum inventory levels that reflect reality, not just wishful thinking. And always factor in supplier lead times, nothing worse than being caught short when a part’s in demand.

4. Power Up with Technology

Get Serious with Auto Repair Software

If you’re still relying on spreadsheets and guesswork, it’s time for a change. The right software can take care of the heavy lifting, from tracking inventory to reordering parts. The best systems give you real-time data, helping you avoid those nasty surprises when you’re out of stock on a critical part. Look for features like barcode scanning, supplier integration, and low-inventory alerts to keep your shop running like a dream.

Integrate for Efficiency

A shop that’s AI-integrated is efficient. Integrating AI into your auto repair software streamlines your operations and cuts down on mistakes.

Keep Everyone in the Loop

Knowledge is power, especially when it comes to inventory and shop management. Make sure your team has access to real-time inventory data. With the right software, your techs can check stock levels on the fly, reducing wasted time and frustration. And keep those communication lines open, when everyone’s on the same page, mistakes are less likely to happen.

5. Put Parts Back Where They Belong

Don’t Skip the Basics

We’ve all been there, parts get used, and suddenly, they’re nowhere to be found. Make it a rule in your shop: parts go back where they came from, no exceptions. A simple, consistent process for handling returned parts can save you from many future inventory headaches.

6. Make Inventory Checks Routine

Check Early, Check Often

Regular inventory checks are your best defense against errors. Can’t check everything at once? No worries, focus on your fastest-moving and highest-dollar parts. Use your auto repair software to flag problem areas and train your crew where it counts. Staying on top of inventory like this keeps everything in line and your shop running smoothly.

7. Always Have a Back-Up Plan

Tech is Great, But…

Even the best auto repair software can hit a snag. You should be ready with a manual backup plan. Whether the power goes out or your tech decides to take the day off, having a manual process in place ensures you’re never stuck when it comes to managing your inventory.

Tame Your Inventory Beast with ARI’s Auto Repair Software

Managing your parts inventory doesn’t have to be a headache. With the right strategies and software, you can streamline your operations, keep your shelves stocked, and avoid costly delays. From organizing parts efficiently to setting smart reorder levels and using real-time tracking, the combination of good practices, auto repair software, and tools will keep your shop running smoothly. Get your inventory in gear, and watch your business thrive.

So, what are you waiting for? Get your inventory in gear and watch your shop hit new levels of efficiency with ARI now!

Get Paid with Square Terminal & POS App (BETA)

If you already use Square for online payments through ARI, you know the convenience of having invoices paid automatically. But what about the customer standing right in front of you? Previously, taking a card payment meant using a separate system and manually updating ARI later. That’s double the work and

Repair cost estimation from in ARI's client portal
Introducing Our AI Cost Estimator

Introducing the AI Cost Estimator: Turn “Sticker Shock” into Booked Appointments One of the hardest parts of being a service advisor is breaking the news to a customer who has no idea what a repair actually costs. We are excited to announce the AI Cost Estimator—a powerful new tool available

Our New Purchase Order Workflow

Master Your Inventory with ARI’s Purchase Orders Running low on parts in the middle of a busy week can bring your shop to a standstill. If you can save the time drain of endless calls, manual tracking, and chaotic orders, you will see your productivity ramp up. With the new

Expense tracking illustration
Introducing Expense Tracking in the Client Portal

Your Client Portal Just Got Smarter: Introducing Expense Tracking for Vehicle Owners Keeping customers engaged between visits is one of the biggest hurdles in the auto repair industry. That’s why we’re constantly innovating to make the ARI Client Portal more valuable—not just for your shop, but for the vehicle owners

account mapping in ARI's QuickBooks integration
Easier Accounting with our All-New QuickBooks Integration

A Game-Changing Update for Auto Repair Shop Accounting We are thrilled to announce a comprehensive overhaul of the ARI QuickBooks integration. For shop owners, accounting is often the most tedious part of the day. And we changed that for your convenience. We’ve updated the integration to an intelligent, synchronous financial

ARI shops interactive leads map
Introducing Leads and ARI Shops

Get Discovered by Local Customers: Introducing “Leads” & ARI Shops Your shop is about to become visible to thousands of customers looking for trusted local mechanics—and it won’t cost you a dime. Marketing an auto repair shop usually comes with a painful trade-off: You either spend big on ads, or

Client Management

Add clients, vehicles & all the details that are relevant to them

Vehicle Management

Create detailed inspections with checklists, damage reports

Inventory Management

Manage your parts, tires, business assets, and all other important items.

Job Cards

Track labor progress, start & stop work clocks, approve & deny services.

Estimates

Create professional quotes for your auto repair clients

Invoices

Generate professional invoices for your auto shop’s clients

Inspections

Generate damage reports & attach pictures to your auto inspections

Appointments

Let your clients book your services online from the comfort of their home

Service Reminders

Earn return customers by reminding them when service is due

Accounting

Create purchase orders, track your expenses, and monitor your profits

OBD Scanner

Read Engine Error Codes with ARI monitor car’s parameters live

Reports & Stats

Reports for your business performance & export the data

Payments

Never miss a payment keep an eye on your invoice billing process

Marketing

Reach your core customers & market business across different channels

Vendors

Manage vendors, partners & orders for a streamlined repair experience

Time Tracking

Monitor and label the activity of multiple employees

Payment Processing

Receive payments on your Online Invoices with the world’s most renowned payment networks

Parts Ordering with
PartsTech

Order parts easily with PartsTech and ARI! Smooth and reliable parts procurement process.

M1 Labor Guides and
Estimates

Every mechanic benefits from quality Repair Guides and Car Repair Estimates.

Vehicle History with
CarFax

Get Service History Instantly. Decode VINs and Plates with Accurate Data from a Leading Supplier.

Car Diagnose with
CarMD

Get Diagnostic & Maintenance Info. Access Diagnosis, Solutions, and Problem Predictions.

Accounting with
QuickBooks

Sync ARI invoices to QuickBooks Online. Manage customers and inventory.

AI Labor
Guides

Get detailed labor guides, labor times, and estimates from the world's first AI labor guides system.

POS Terminal from 360Payments

Process In-Person Payments On The Spot. Geared towards auto repair businesses.

Customer Financing With Wisetack

ARI has partnered with Wisetack to offer your clients extra payment options for auto repair services.

Get Started

A complete guide to setting up and running your auto repair business

Client Portal

ARI’s client portal lets clients easily stay informed when they visit you

Multiple Users

How to add multiple users to your ARI Profile

Update ARI

You must ensure you keep your app updated all the time

Profile Setup

ARI offers features and settings tailored for auto repair services

Blog

Welcome to ARI's blog for updates, articles, and guides

ARI Awards

Here are our most notable achievements over the years.

Online Documents

Get the most out of your client management with our online documents

ARI Demo

Test the features and see if it’s the right fit for you

ARI Videos

Welcome To ARI's Official Video Library

ARI Affiliate Program

Earn rewards and ARI credits by referring our app to friends